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LGJ-200FGY型真空冷凍干燥機-壓蓋型
LGJ-200FG Y Vacuum Freeze Dryer
產(chǎn)品用途:
真空冷凍干燥機廣泛用在醫(yī)學、制藥、生物研究、化工和食品等領(lǐng)域。經(jīng)冷凍干燥處理的物品易于長期保存,加水后能恢復(fù)到凍干前狀態(tài)并保持原有生化特性。
Product application:
Vacuum freeze dryer is widely usely in medical,pharmaceutical,biological research,chemical and food fields.Freeze-dried articles are easy to be stored for a long time,and can be restored to the pre-freeze-dried state and retain their original biochemical characteristics after water addition.
主要特點:
? 干燥倉透明門采用航空亞克力材料,無粘結(jié)、高強度無泄漏,在操作過程中能清晰觀察物料的變化過程。
? 進口品牌壓縮機,穩(wěn)定、噪音低。
? 品牌真空泵,抽速大、噪音低。
? 預(yù)凍干燥在原位進行,減少干燥過程的繁瑣操作,實現(xiàn)了凍干過程的自動化;
? 硅油作為循環(huán)介質(zhì),控溫精度高,擱板溫差≤1℃,干燥效果均勻;
? 擱板預(yù)凍溫度可調(diào)、可控、可摸索、中試和生產(chǎn)工藝;
? 可儲存1000組程序,每個程序可程序化設(shè)定預(yù)凍段和干燥段,冷凍干燥機在運行過程中可修改程序參數(shù),并記錄干燥曲線及數(shù)據(jù);
? 7寸觸摸屏操作,PLC工業(yè)控制器,顯示干燥曲線;
? 方形托盤不易變形,易于操作,便于清洗;
? 配置充氣閥,可充干燥惰性氣體;
? 可設(shè)置用戶等級和密碼,分權(quán)進行操作管理;
? 可充氮氣或者惰性氣體進行干燥后的保存。
Main features:
1. The transparent door of the drying warehouse is made of aviation acrylic materials with no adhesion,high strength and no leakage.It can clearly observe the changing process of materials during operation.
2. Imported brand compressor,stable,low noise.
3. Brand vacuum pump,pumping speed,low noise.
4. Pre-freeze drying is carried out in situ,which reduces the tedious operation of the drying process and realizes the automation of the freeze-drying process.
5. Silicone oil as a circulation medium,and high precision temperature control,shelf temperature difference≤1℃,even drying effect;
6. Shelf prefreezing temperature adjustable,controllable,groping,pilottest and production process;
7. 1000 sets of programs can be stored.Each program can be programmed to set prefreezing and drying sections.During operation,program parameters can be modified and drying curves and data can be recorded.
8. 7touch screen operation,PIC industrial controller,display drying curve;
9. Square tray is not easy to deform,easy to operate,easy to clean;
10. Equipped with filling valve,can be filled with dry inert gas;
11. User level and password can be set,and operation and management can be carried out by decentralization;
12. It can be filled with nitrogen or inert gas for preservation after drying.
? 凍干自動控制系統(tǒng):
? 板層加溫控制系統(tǒng):
熱循環(huán)保護,特殊加熱材料,模糊PID控制算法。
凍干曲線優(yōu)化控制算法,可在升華及解析干燥階段控制樣品升溫速率及當前階段真空度值。
? 真空調(diào)節(jié)系統(tǒng):
升華及解析干燥過程進行真空度調(diào)節(jié),避免特殊物質(zhì)起泡、吹瓶及加快凍干效率的問題。
采用工業(yè)觸摸屏,人機互動型好,簡單易懂,不需說明書也可進行簡易操作。
? 手自動模式選擇:
手動模式用于摸索工藝參數(shù)(人為干預(yù)性強),自動模式用于工藝成熟階段,一鍵操作,簡單便捷。
? 數(shù)據(jù)記錄系統(tǒng):
外存存儲(U盤),存儲數(shù)據(jù)量與U盤的容量有關(guān)系
PC數(shù)據(jù)庫存儲,存儲數(shù)據(jù)量與電腦硬盤可使用容量有關(guān)系(選配項)。
? 除霜方式:
冷阱電除霜化霜,通過溫度及時間兩種控制模式,提高了化霜速度與安全性;
13. Panel heating control system;
Thermal cycle protection,special heating materials,fuzzy PID control algorithm.
The optimal control algorithm of freeze-drying curve,can control algorithm.
Thermal cycle protection,special heating materials,fuzzy PID control algorithm.
The optimal control algorithm of freeze-drying curve,can control the temperature rise rate and vacuum value of samples in the sublimtion and analytical drying stages.
Use industrial touch screen,good man-machine interaction,easy to understand,no manual can also be simple operation.
14. Manual automatic mode selection:
Manual mode is used for the process mature stage,a key operation,simple and convenient.
15. Data recording system:
External storage(U disk),storage data volume and U disk capacity is related
PC database storage,storage data volume and the computer hard disk can use the capacity relationship(optional).
16. Defrost method:
Cold trap electric defrost,through temperature and time two control modes,improve defrost speed and safety;
選配功能(另收取費用):
PC(電腦)端可遠程監(jiān)控設(shè)備運行狀況,最遠監(jiān)控距離1.5KM(選配),打印凍干曲線及數(shù)據(jù)(選配);
共晶點測試功能(選配);
10寸大彩屏,更輕松操作設(shè)備(選配);
進口品牌真空泵(選配);
水冷冷凝,溫度更穩(wěn)定不受環(huán)境溫度影響(選配);
真空調(diào)節(jié)系統(tǒng):升華及解析干燥過程進行真空度調(diào)節(jié),避免特殊物質(zhì)起泡、吹瓶及加快凍干效率的問題。
Optional functions(additional charge):
1. PC terminal can monitor the operation status of the equipment remotely,the longest monitoring distance is 1.5Km(optional),and the freeze-dryingcurve and data can be printed(optional);
2. Eutectic point test function(optional);
3. 10 color screen,easy to operate equipment(optional);
4. Imported brand vacuum pump(optional);
5. Water cooled condensation,more stable temperature is not affected by the environment temperature(optional);
6.Vacuum regulating system:Sublimation and analytical drying process for vacuum adjustmaent to avoid special substances bubbling,blowing bottles and speed up the lyophilization efficiency.
校準功能:
可進行溫度及真空度校準,確保長期使用測量值的精確性。
凍干曲線查詢功能(可查詢溫度及真空度曲線,方便工藝優(yōu)化及凍干效果驗證)。
Calibration function:
1. Temperature and vacuum calibration can be carried out to ensure the accuracy of the measured value in long-term use.
2. Freeze-drying curve query function(temperature and vacuum curve can be inquired to facilitate process optimization and freeze-drying effect verification).
技 術(shù) 配 置 一 覽 表
Technology configuration table
結(jié)構(gòu)標準 Structure of thestandard | 技術(shù)參數(shù) Technical parameters | 備注 remarks | |
基礎(chǔ)設(shè)施 infrastructure | |||
擱板有效面積 Shelf effective area
| 2.16㎡ | ||
最大捕水量 Maximum water catch
| 35Kg/批 35kg/batch | ||
電源 Power supply | 3相380V/50Hz Three phase 380V/50Hz | ||
外形尺寸 shape | 約長2350mm*寬1180mm*高1850mm+500mm About 2350mm*1180mm*1850mm+500mm | 外形供參考以實物為準 Appearance for reference
| |
最大盤裝液體 Iargest dish of liquid | 26L | ||
裝機功率 Installed power | 13.5Kw | 380V/50Hz | |
整機結(jié)構(gòu) Whole machine structure | 一體式 Spray-piece | ||
箱體外包 Case of outsourcing | 噴塑、前殼不銹鋼 Spray-paint、 The fuont shell is 304L stainless stell
| ||
重量 weight
| 約1500Kg About 1500Kg | ||
倉體(干燥室)Bin body(drying chamber) | |||
倉體材料 Bin body material | SUS304/厚5mm SUS304/5mm thick | ||
門鎖方式 Door lock type | 手柄門鎖 Handle door lock | ||
開啟角度 Opening Angle | >110℃ | ||
倉門材料 Storehouse door materials | ACRYLIC | ||
倉體粗糙度 Hull roughness | Ra<0.5um | ||
板層 Plate layer | |||
板層材質(zhì) Layer plate material
| SUS304 | ||
板層數(shù)目(塊) Number of layers(blocks) | 4+1 | 最上面一層為溫度補償板 The top layer is the temperature compensation plate | |
板層粗糙度 Plate roughness | Ra<0.4um | ||
不銹鋼托盤 Stainless steel tray
| 按客戶要求定制 Customized according to customer requirements | ||
板層間距 Lamellar spacing | 80mm | ||
板層尺寸(長*寬*高) Lamellar spacing sheet size(length*width*height)
| 600mm*900mm | ||
板層溫度 Lowest temperature of the plate
| -50℃ | ||
板層最高溫度 Maximum temperature of
| +70℃ | ||
板層溫度均勻性 Temperature uniformity of | ±1℃(平衡后)(after balance) | ||
加熱功率 Heating power | 2.4Kw/220V/50Hz
| ||
捕水倉(冷阱)Water trap(cold trap) | |||
捕水倉材料 Catch water sump material
| SUS304 | ||
捕水倉形狀 The shape of the trap
| 圓形 Circular | ||
盤管材料 Coil material
| SUS304 | ||
盤管形式 Coil form | 盤管 coil | ||
除霜方式 Defrost way | 電化霜 Electricity defrosting | ||
溫度傳感器 Temperature sensor
| Pt100 | ||
最大捕水量 Maximum water catch | 35KG/批 35KG/batch | ||
冷阱溫度 Cold trap minimum temperature | ≤-75℃(空載)(no-load)
| ||
制冷機組Refrigeration units | |||
壓縮機型號及數(shù)量 Compressor type and quantity
| 法國泰康 French taikang | 2臺 2 pcs
| |
機組功率 Unit power
| 8.8Kw(兩臺功率)(Two sets) | ||
制冷劑 Refrigerant | 混合環(huán)保制冷劑 Mixed environmental refrigerant | 適量 Moderate amount | |
散熱器 radiator | 定制 Custom
| 2臺 2Set | |
干燥過濾器 Drying filter | 丹佛斯 DML083S Danfoss DML083s | 2個 2PCS | |
油分離器 Oil separator | S-5201S | 1個 | |
壓力控制器 Pressure controller | 丹佛斯KP5 Danfoss KP5 | 2個 | |
電磁閥 Solenoid valve | 丹佛斯 EVR3 Danfoss EVR3 | 2個 | |
膨脹閥 Expansion valve | 丹佛斯 Danfoss | 3個 | |
換熱器 Heat exchanger | 北京亞星40片 Beijing yaxing 40 pieces | 2個 | |
紫銅管 Copper tube | Φ8/φ10、φ12、φ19、φ22 | 適量 Moderate amount | |
真空系統(tǒng)Vacuum system
| |||
真空泵型號 Vacuum pump type
| 鮑斯真空 Kiel vacuum | 1臺 1set | |
真空傳感器 Vacuum sensor
| 成都睿寶 Chengdu Ruibao
| ||
極限真空度 Ultimate vacuum
| ≤5Pa | 空載 No-load | |
真空隔斷閥 Vacuum stop valve | 意大利箱阱隔斷閥 Italian trunk stop valve | ||
循環(huán)系統(tǒng) circulatory system | |||
管道材料 Piping materials
| SUS304不銹鋼管 SUS304 Stainless steel tube | ||
循環(huán)泵 Circulating pump | 丹麥格蘭富 Denmark GRUNDFOS
| 1臺 | |
循環(huán)流體采用 Circulating fluid USES | 硅油 Silicon oil | ||
加熱速率 Heating rate | >1℃/min | ||
加熱方式 Heating mode | 電加熱管0.8kw/根*3 Electric heating tube 1kw/piece*3 | 3 | |
控制方式 Control mode | PID | ||
管道材料 Piping materials
| SUS304不銹鋼管 SUS304 stainless steel tube | ||
液壓系統(tǒng) Hydraulic system | |||
電機 Motor | 1KW | ||
液壓缸 Hydraulic cylinder | 定制 Custom
| ||
控制系統(tǒng) Control system | |||
10寸彩色觸摸屏控制,可以設(shè)置1000組凍干工藝,每組包括預(yù)凍段及干燥段。用戶可以根據(jù)需要設(shè)定凍干工藝??娠@示樣品溫度曲線、隔板溫度曲線、冷阱溫度曲線及真空度曲線。可以實現(xiàn)U盤導出凍干工藝數(shù)據(jù)。在計算機上查看凍干數(shù)據(jù)。 10inch color touch screen control,can set1000 sets of freeze-drying process,each set contains pre-freezing secion and drying section. Users can set the freeze-drying process as required.Can display sample temperature curve,baffle temperature curve,cold trap temperature curve and vacuum degree curve.The freeze-drying process data can be derived from the U disk。View freeze-drying data on your computer. | |||
控制軟件 Control software | 亞星儀科 | 1套 1SET | |
開關(guān)電源 Control software | HF100W-T-A | 1 | |
63A空開 63A | GHNTDZ47LE-63 | 1 | |
真空泵電源插座 Vacuum pump power sochet | AC30-16A | 1 | |
固態(tài)繼電器 Solid state relay | MGR-1D4825 | 3 | |
交流接觸器 Ac contactor | 施耐德 LC1-D1810 M5N Schneider LC1-D1810 M5N | 5 | |
12P端子 12P terminal | TB-2512L | 1 | |
溫度傳感器 Temperature sensor | PT100 | 8 |
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