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        您的位置:首頁  /  技術(shù)文章  /  LGJ-200FGY型真空冷凍干燥機-壓蓋型技術(shù)參數(shù)

        LGJ-200FGY型真空冷凍干燥機-壓蓋型技術(shù)參數(shù)

        更新時間:2023-04-13      瀏覽次數(shù):459

        LGJ-200FGY型真空冷凍干燥機-壓蓋型

        LGJ-200FG Y Vacuum Freeze Dryer

                                                                       

        產(chǎn)品用途:

        真空冷凍干燥機廣泛用在醫(yī)學、制藥、生物研究、化工和食品等領(lǐng)域。經(jīng)冷凍干燥處理的物品易于長期保存,加水后能恢復(fù)到凍干前狀態(tài)并保持原有生化特性。

        Product application:

        Vacuum freeze dryer is widely usely in medical,pharmaceutical,biological research,chemical and food fields.Freeze-dried articles are easy to be stored for a long time,and can be restored to the pre-freeze-dried state and retain their original biochemical characteristics after water addition.

        主要特點:

        ? 干燥倉透明門采用航空亞克力材料,無粘結(jié)、高強度無泄漏,在操作過程中能清晰觀察物料的變化過程。

        ? 進口品牌壓縮機,穩(wěn)定、噪音低。

        ? 品牌真空泵,抽速大、噪音低。

        ? 預(yù)凍干燥在原位進行,減少干燥過程的繁瑣操作,實現(xiàn)了凍干過程的自動化;

        ? 硅油作為循環(huán)介質(zhì),控溫精度高,擱板溫差≤1℃,干燥效果均勻;

        ? 擱板預(yù)凍溫度可調(diào)、可控、可摸索、中試和生產(chǎn)工藝;

        ? 可儲存1000組程序,每個程序可程序化設(shè)定預(yù)凍段和干燥段,冷凍干燥機在運行過程中可修改程序參數(shù),并記錄干燥曲線及數(shù)據(jù);

        ? 7寸觸摸屏操作,PLC工業(yè)控制器,顯示干燥曲線;

        ? 方形托盤不易變形,易于操作,便于清洗;

        ? 配置充氣閥,可充干燥惰性氣體;

        ? 可設(shè)置用戶等級和密碼,分權(quán)進行操作管理;

        ? 可充氮氣或者惰性氣體進行干燥后的保存。

        Main features:

        1. The transparent door of the drying warehouse is made of aviation acrylic materials with no adhesion,high strength and no leakage.It can clearly observe the changing process of materials during operation.

        2. Imported brand compressor,stable,low noise.

        3. Brand vacuum pump,pumping speed,low noise.

        4. Pre-freeze drying is carried out in situ,which reduces the tedious operation of the drying process and realizes the automation of the freeze-drying process.

        5. Silicone oil as a circulation medium,and high precision temperature control,shelf temperature difference≤1℃,even drying effect;

        6. Shelf prefreezing temperature adjustable,controllable,groping,pilottest and production process;

        7. 1000 sets of programs can be stored.Each program can be programmed to set prefreezing and drying sections.During operation,program parameters can be modified and drying curves and data can be recorded.

        8. 7touch screen operation,PIC industrial controller,display drying curve;

        9. Square tray is not easy to deform,easy to operate,easy to clean;

        10. Equipped with filling valve,can be filled with dry inert gas;

        11. User level and password can be set,and operation and management can be carried out by decentralization;

        12. It can be filled with nitrogen or inert gas for preservation after drying.

        ? 凍干自動控制系統(tǒng):

        ? 板層加溫控制系統(tǒng):

        熱循環(huán)保護,特殊加熱材料,模糊PID控制算法。

        凍干曲線優(yōu)化控制算法,可在升華及解析干燥階段控制樣品升溫速率及當前階段真空度值。

        ? 真空調(diào)節(jié)系統(tǒng):

        升華及解析干燥過程進行真空度調(diào)節(jié),避免特殊物質(zhì)起泡、吹瓶及加快凍干效率的問題。

        采用工業(yè)觸摸屏,人機互動型好,簡單易懂,不需說明書也可進行簡易操作。

        ? 手自動模式選擇:

        手動模式用于摸索工藝參數(shù)(人為干預(yù)性強),自動模式用于工藝成熟階段,一鍵操作,簡單便捷。

        ? 數(shù)據(jù)記錄系統(tǒng):

        外存存儲(U盤),存儲數(shù)據(jù)量與U盤的容量有關(guān)系

        PC數(shù)據(jù)庫存儲,存儲數(shù)據(jù)量與電腦硬盤可使用容量有關(guān)系(選配項)。

        ? 除霜方式:

        冷阱電除霜化霜,通過溫度及時間兩種控制模式,提高了化霜速度與安全性;

        13. Panel heating control system;

        Thermal cycle protection,special heating materials,fuzzy PID control algorithm.

        The optimal control algorithm of freeze-drying curve,can control algorithm.

        Thermal cycle protection,special heating materials,fuzzy PID control algorithm.

        The optimal control algorithm of freeze-drying curve,can control the temperature rise rate and vacuum value of samples in the sublimtion and analytical drying stages.

        Use industrial touch screen,good man-machine interaction,easy to understand,no manual can also be simple operation.

        14. Manual automatic mode selection:

        Manual mode is used for the process mature stage,a key operation,simple and convenient.

        15. Data recording system:

        External storage(U disk),storage data volume and U disk capacity is related

        PC database storage,storage data volume and the computer hard disk can use the capacity relationship(optional).

        16. Defrost method:

        Cold trap electric defrost,through temperature and time two control modes,improve defrost speed and safety;

        選配功能(另收取費用):

        PC(電腦)端可遠程監(jiān)控設(shè)備運行狀況,最遠監(jiān)控距離1.5KM(選配),打印凍干曲線及數(shù)據(jù)(選配);

        共晶點測試功能(選配);

        10寸大彩屏,更輕松操作設(shè)備(選配);

        進口品牌真空泵(選配);

        水冷冷凝,溫度更穩(wěn)定不受環(huán)境溫度影響(選配);

        真空調(diào)節(jié)系統(tǒng):升華及解析干燥過程進行真空度調(diào)節(jié),避免特殊物質(zhì)起泡、吹瓶及加快凍干效率的問題。

        Optional functions(additional charge):

        1. PC terminal can monitor the operation status of the equipment remotely,the longest monitoring distance is 1.5Km(optional),and the freeze-dryingcurve and data can be printed(optional);

        2. Eutectic point test function(optional);

        3. 10 color screen,easy to operate equipment(optional);

        4. Imported brand vacuum pump(optional);

        5. Water cooled condensation,more stable temperature is not affected by the environment temperature(optional);

        6.Vacuum regulating system:Sublimation and analytical drying process for vacuum adjustmaent to avoid special substances bubbling,blowing bottles and speed up the lyophilization efficiency.

        校準功能:

        可進行溫度及真空度校準,確保長期使用測量值的精確性。

        凍干曲線查詢功能(可查詢溫度及真空度曲線,方便工藝優(yōu)化及凍干效果驗證)。

        Calibration function:

        1. Temperature and vacuum calibration can be carried out to ensure the accuracy of the measured value in long-term use.

        2. Freeze-drying curve query function(temperature and vacuum curve can be inquired to facilitate process optimization and freeze-drying effect verification).

        術(shù)

        Technology configuration table

        結(jié)構(gòu)標準

        Structure of thestandard

        技術(shù)參數(shù)

        Technical parameters

        備注

        remarks

        基礎(chǔ)設(shè)施 infrastructure

        擱板有效面積

        Shelf effective area

        2.16㎡


        最大捕水量

        Maximum water catch

        35Kg/批

        35kg/batch


        電源

        Power supply

        3相380V/50Hz  

        Three phase 380V/50Hz


        外形尺寸

        shape

        約長2350mm*寬1180mm*高1850mm+500mm

        About 2350mm*1180mm*1850mm+500mm

        外形供參考以實物為準

        Appearance for reference

        最大盤裝液體

        Iargest dish of liquid

        26L


        裝機功率

        Installed power

        13.5Kw

        380V/50Hz

        整機結(jié)構(gòu)

        Whole machine structure

        一體式

        Spray-piece  


        箱體外包

        Case of outsourcing

        噴塑、前殼不銹鋼

        Spray-paint、

        The fuont shell is 304L stainless stell


        重量

        weight

        約1500Kg

        About 1500Kg


        倉體(干燥室)Bin body(drying chamber)

        倉體材料

        Bin body material

        SUS304/厚5mm    

        SUS304/5mm thick


        門鎖方式

        Door lock type

        手柄門鎖

        Handle door lock


        開啟角度

        Opening Angle

        >110℃


        倉門材料

        Storehouse door materials

        ACRYLIC


        倉體粗糙度

        Hull roughness

        Ra<0.5um





        板層 Plate layer

        板層材質(zhì)

        Layer plate material

        SUS304


        板層數(shù)目(塊)

        Number of layers(blocks)

        4+1

        最上面一層為溫度補償板

        The top layer is the temperature compensation plate

        板層粗糙度

        Plate roughness

        Ra<0.4um


        不銹鋼托盤

        Stainless steel tray

        按客戶要求定制

        Customized according to customer requirements


        板層間距

        Lamellar spacing

        80mm


        板層尺寸(長*寬*高)

        Lamellar spacing sheet size(length*width*height)

        600mm*900mm


        板層溫度

        Lowest temperature of the plate

        -50℃


        板層最高溫度

        Maximum temperature of

        +70℃


        板層溫度均勻性

        Temperature uniformity of

        ±1℃(平衡后)(after balance)


        加熱功率

        Heating power

        2.4Kw/220V/50Hz


        捕水倉(冷阱)Water trap(cold trap)

        捕水倉材料

        Catch water sump material

        SUS304


        捕水倉形狀

        The shape of the trap

        圓形

        Circular


        盤管材料

        Coil material

        SUS304


        盤管形式

        Coil form

        盤管

        coil


        除霜方式

        Defrost way

        電化霜

        Electricity defrosting


        溫度傳感器

        Temperature sensor

        Pt100


        最大捕水量

        Maximum water catch

        35KG/批

        35KG/batch


        冷阱溫度

        Cold trap minimum temperature

        ≤-75℃(空載)(no-load)


        制冷機組Refrigeration units

        壓縮機型號及數(shù)量

        Compressor type and quantity

        法國泰康  

        French taikang  

        2臺

        2 pcs

        機組功率

        Unit power

        8.8Kw(兩臺功率)(Two sets)


        制冷劑

        Refrigerant

        混合環(huán)保制冷劑

        Mixed environmental refrigerant

        適量

        Moderate amount

        散熱器

        radiator

        定制

        Custom

        2臺  

        2Set

        干燥過濾器

        Drying filter

        丹佛斯 DML083S

        Danfoss DML083s

        2個

        2PCS


        油分離器

        Oil separator

        S-5201S

        1個


        壓力控制器

        Pressure controller

        丹佛斯KP5

        Danfoss KP5

        2個


        電磁閥

        Solenoid valve

        丹佛斯 EVR3

        Danfoss EVR3

        2個


        膨脹閥

        Expansion valve

        丹佛斯

        Danfoss

        3個  


        換熱器

        Heat exchanger

        北京亞星40片

        Beijing yaxing 40 pieces

        2個


        紫銅管

        Copper tube

        Φ8/φ10、φ12、φ19、φ22

        適量

        Moderate amount


        真空系統(tǒng)Vacuum system


        真空泵型號

        Vacuum pump type

        鮑斯真空

        Kiel vacuum

        1臺

        1set


        真空傳感器

        Vacuum sensor

        成都睿寶

        Chengdu Ruibao



        極限真空度

        Ultimate vacuum

        ≤5Pa

        空載

        No-load


        真空隔斷閥

        Vacuum stop valve

        意大利箱阱隔斷閥

        Italian trunk stop valve



        循環(huán)系統(tǒng) circulatory system


        管道材料

        Piping materials

        SUS304不銹鋼管

        SUS304 Stainless steel tube



        循環(huán)泵

        Circulating pump

        丹麥格蘭富

        Denmark GRUNDFOS

        1臺


        循環(huán)流體采用

        Circulating fluid USES

        硅油

        Silicon oil



        加熱速率

        Heating rate

        >1℃/min



        加熱方式

        Heating mode

        電加熱管0.8kw/根*3

        Electric heating tube 1kw/piece*3

        3


        控制方式

        Control mode

        PID



        管道材料

        Piping materials

        SUS304不銹鋼管

        SUS304 stainless steel tube



        液壓系統(tǒng)  Hydraulic system


        電機

        Motor

        1KW



        液壓缸

        Hydraulic cylinder

        定制

        Custom



        控制系統(tǒng) Control system


        10寸彩色觸摸屏控制,可以設(shè)置1000組凍干工藝,每組包括預(yù)凍段及干燥段。用戶可以根據(jù)需要設(shè)定凍干工藝??娠@示樣品溫度曲線、隔板溫度曲線、冷阱溫度曲線及真空度曲線。可以實現(xiàn)U盤導出凍干工藝數(shù)據(jù)。在計算機上查看凍干數(shù)據(jù)。

        10inch color touch screen control,can set1000 sets of freeze-drying process,each set contains pre-freezing secion and drying section. Users can set the freeze-drying process as required.Can display sample  temperature curve,baffle temperature curve,cold trap temperature curve and vacuum degree curve.The freeze-drying process data can be derived from the U disk。View freeze-drying data on your computer.


        控制軟件

        Control software

        亞星儀科

        1套

        1SET


        開關(guān)電源

        Control software

        HF100W-T-A

        1


        63A空開

        63A

        GHNTDZ47LE-63

        1


        真空泵電源插座

        Vacuum pump power sochet

        AC30-16A

        1


        固態(tài)繼電器

        Solid state relay

        MGR-1D4825

        3


        交流接觸器

        Ac contactor

        施耐德  LC1-D1810 M5N

        Schneider LC1-D1810 M5N

        5


        12P端子

        12P terminal

        TB-2512L

        1


        溫度傳感器

        Temperature sensor

        PT100

        8




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